wdupre, Ok I am totally lost again. I was following your steps above. Is this correct. Please add or delete any wromg steps and i am going to do it from scratch again. Thanks Step by step: 1. Create a flat map. 2. Define seams using edge select in the modeler, select all the edges you want to be your seams. 3. switch to uv editor select all polys that you want to map, 4. go to uv mapping tab, Relax UV subgroup. 5. check the Cut Selected Edges checkbox and hit apply.